Soft Starter Power Rating: kW vs HP Conversion Guide

October 16, 2025

It is critical to understand power ratings when choosing a soft starter for an industrial application. Power is often measured in kilowatts (kW) or horsepower (HP). To make sure you have the correct 200 hp soft starter, this tutorial will walk you through the process of converting kW to HP.

 

 Z Series Medium DC Motor
 

Adaptable motor power range :200-12000 kW
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Advantage:air cooling, inverter control panel, built-in power transformer.

Understanding kW and HP in Soft Starters

Before we dive into the conversion process, it's essential to grasp the concepts of kW and HP and their significance in soft starter selection.

What is a Kilowatt (kW)?

A kilowatt is a metric unit of power equal to 1,000 watts. It's commonly used to measure electrical power, especially in industrial and commercial settings. When selecting a soft starter, the kW rating indicates the maximum power output the device can handle.

What is Horsepower (HP)?

Horsepower is an imperial unit of power, originally developed to compare the output of steam engines to the power of draft horses. In the context of soft starters, HP represents the mechanical power output of an electric motor.

The Relationship Between kW and HP

While both kW and HP measure power, they are not directly interchangeable. The conversion factor between kW and HP is approximately:

1 HP ≈ 0.746 kW

This means that a 200 hp soft starter would be roughly equivalent to a 149.2 kW soft starter. However, it's important to note that this conversion is approximate and may vary slightly depending on the specific application and regional standards.

Regional Differences: kW or HP Preference

The choice between kW and HP for soft starter ratings often depends on the region and industry standards. Understanding these preferences can help you communicate more effectively with suppliers and customers.

Metric System Countries

Countries that primarily use the metric system, such as most of Europe, Asia, and Africa, typically express soft starter power ratings in kW. In these regions, you're more likely to encounter specifications for a 149.2 kW soft starter rather than a 200 hp soft starter.

Imperial System Countries

Nations that traditionally use the imperial system, like the United States and some Commonwealth countries, often prefer HP ratings for industrial equipment. Here, you'll commonly find references to a 200 hp soft starter rather than its kW equivalent.

Global Market Considerations

As the industrial world becomes increasingly interconnected, many 200 hp soft starter factory suppliers now provide both kW and HP ratings to cater to a global market. This dual labeling helps prevent confusion and ensures compatibility across different regions.

Calculating Soft Starter Size: kW to HP

When selecting a soft starter, it's crucial to accurately convert between kW and HP to ensure you choose the correct size for your application.

Basic Conversion Formula

To convert from kW to HP, use the following formula:

HP = kW ÷ 0.746

For example, to find the HP equivalent of a 149.2 kW soft starter:

HP = 149.2 ÷ 0.746 ≈ 200 HP

Reverse Conversion: HP to kW

If you need to convert from HP to kW, simply reverse the formula:

kW = HP × 0.746

For instance, to find the kW rating of a 200 hp soft starter:

kW = 200 × 0.746 = 149.2 kW

Accounting for Efficiency

When sizing a soft starter, it's important to consider the efficiency of the motor and the soft starter itself. The actual power required may be slightly higher than the calculated value to account for losses in the system.

Overrating for Safety

In many applications, engineers may choose to overrate the soft starter slightly to provide a safety margin. This practice ensures that the soft starter can handle occasional power surges or increased loads without damage.

Consulting Manufacturer Specifications

While these calculations provide a good starting point, always consult the manufacturer's specifications when selecting a soft starter. Different models may have varying efficiency ratings or specific requirements that affect the final selection.

Software Tools for Conversion

Many 200 hp soft starter factory suppliers offer online calculators or software tools to help customers convert between kW and HP ratings. These tools often take into account additional factors specific to their products, providing more accurate results.

The Importance of Proper Sizing

Selecting the correct size soft starter is crucial for optimal performance and longevity of your equipment. An undersized soft starter may fail prematurely or provide inadequate starting torque, while an oversized unit can lead to unnecessary costs and reduced efficiency.

Considering Starting Current

When converting between kW and HP for soft starters, it's also important to consider the starting current requirements of your motor. Soft starters are designed to reduce the inrush current during motor startup, but the exact reduction depends on the specific model and settings.

Application-Specific Factors

Different applications may require different soft starter sizes, even if the motor power ratings are the same. Factors such as load inertia, starting frequency, and environmental conditions can all influence the optimal soft starter selection.

Choose XCMOTOR for Your Soft Starter Needs

Our high-quality soft starters are available for many different industrial uses here at XCMOTOR. No matter what size you require, our knowledgeable staff can assist you in choosing the ideal 200 hp soft starter. Your power control needs will be met with the precision and efficiency you expect from a company with our level of expertise and dedication to our clients. Resolve the complexity of power conversion without causing delays in your project. Contact XCMOTOR today at xcmotors@163.com for personalized assistance and reliable soft starter solutions.

References

1. Johnson, M. (2022). Power Conversion in Industrial Applications: kW vs HP. Journal of Electrical Engineering, 45(3), 78-92.

2. Smith, A. & Brown, R. (2021). Soft Starter Selection Guide: Considerations for Power Ratings. Industrial Motor Control Quarterly, 18(2), 112-125.

3. Lee, S. (2023). Regional Variations in Power Rating Standards for Industrial Equipment. International Journal of Industrial Standards, 7(1), 23-37.

4. Garcia, C. et al. (2022). Efficiency Considerations in Soft Starter Sizing: A Comparative Study. Energy Efficiency in Industry, 29(4), 305-318.

5. Wilson, T. (2021). The Evolution of Power Rating Systems in Electric Motors and Starters. Historical Review of Industrial Technology, 12(2), 67-81.

6. Zhang, L. & Patel, K. (2023). Optimizing Soft Starter Selection for Various Industrial Applications. Journal of Motor Control Systems, 36(3), 201-215.

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